5% Price Match Guarantee!

Mylar Pouches

Custom Mylar Pouches Can Save You Up to 50%

Compared to Plastic or Glass Bottles
Stand Up Pouch Animated GIF

Many companies are moving away from the older technology of bottles and boxes and switching to custom packaging. Pouches are used for anything you can think of: food, liquids, gels, herbs, pharmaceuticals, industrial parts and more.

Printing your own custom pouch packaging is the best way to differentiate yourself from your competition. We use both custom plate printing and digital printing options, depending on the size of your order. The artwork on your packaging goes a long way in helping customers make their buying decision, both online and in person.

Benefits of Custom Printed Mylar Bags

Best Selling Mylar Packaging

Custom Printed Mylar Bags & Mylar Packaging are among Carepac's best-selling items. Customers looking for non-printed bags in stock sizes we offer mylar packaging in eight color options and 6+ standard bag sizes. Since they protect against heat, light, moisture, oxygen, and rodents, Mylar Packaging has revolutionized the way food and other items are packaged, stored, and sold. With special foil laminates that work great on a diverse lineup of products, from dehydrated fruit and granola to coffee and tea, our Custom Printed Mylar Bags & Mylar Packaging are a great for so many application. Even better, both our Custom Printed Mylar Bags & Mylar Packaging use FDA and USDA-compliant liner material for safe food contact.

Custom Printed Mylar Bags

Custom Printed Mylar Bags & Mylar Packaging is the ultimate advertising and packaging solution. Almost anything you can dream up can be made a realty. We provide full in-house technical art setup!

  • Minimum Orders 1,000 – 5,000 Bags (depending on size)
  • Quality Materials (40 stock materials)
  • Fast Production (4 weeks)
  • Digital and Plate Printing

Make Your Brand Stand Out

As markets become more competitive you want to make sure that your brand is memorable and stands out from the rest. Custom Printed Mylar Bags & Mylar Packaging made to your exact specifications can really ensure that your customers see the value you offer.

Save Time Over Labeling

Ordering custom printed mylar bags through PouchWorth’s is easy and affordable. Also when you choose custom printed mylar bags you can choose between hundreds of available configuration and size combinations, we offer a wide range of features, including re-closable zippers, and tear notches. Plus, almost all our stock Mylar Packaging is proudly made in the USA. When other companies tell you it can’t be done, contact us to find out how we can turn your design specifications into reality.

Save Money

We have many different options for budgets of all sizes. And our prices aren’t only competitive; we offer a 5% price match guarantee.

Fast Lead Times

We offer some of the fastest lead times in the business. Expedited lead times for digital and plate printing come in at 4 weeks and 5 weeks respectively.

Custom Sized

Don’t see the Mylar Packaging you need? No worries! We can customize the size of your Mylar Packaging so it fits your product perfectly. While you’re at it, you can add your own designs and artwork, too.

Customer Service

We take every customer seriously. When you call, an actual person, in the U.S. will answer the phone, eager to answer all of your questions.

Sell More Product

Customers enjoy the benefits of re-closable zippers + the stand-up pouch with your custom printed design helps your package stand out on the shelf.

Low Minimum Order Quantities

Our MOQ’s are some of the lowest around – as little as 1000 pieces with a digital print job!

Custom Mylar Bags + Printed Mylar Packaging Material


High barrier clear material


Good oxygen barrier

Moderate price point


Metalized Material


Good oxygen barrier

Provides a light barrier


Highest Barrier

Highest available barrier

Complete light barrier


CareKraft paper exterior


8 printing options


Protect against heat, light, moisture

FDA + USDA Compliant

Printable – Digital + Plate

Custom Sizes Availabl

Common Configurations for Mylar Pouch Packaging

Stand Up


The Stand Up Pouch is one of the most popular bag configurations we make. All our stock Mylar bags are offered in stand up pouch style, meaning they stand up on their own, but they can even be ordered in other styles and configurations, or without hang holes, or tear notches giving you the option of designing your pouch to meet the exact needs of your application or display environment.



If your product doesn’t need to sit on a shelf, these economical choices may be just what you’re looking for. They are simple, straightforward designs that usually fit right into your current product specifications. Just as the name implies, 2-seal pouches are sealed on each side with a folded bottom, and are the basis for all Electrostatic Discharge shielding bags. The more popular 3-seal bags are sealed on all three sides, allowing the top to stay open for filling.

Square Bottom

Square bottom pouches are an older configuration of pouch, still popular with the coffee industry, and many others. As the bottom gusset provides the stability and allows the pouch to stay upright, the proper choice of which style to use is important. Stand-up block bottom bag, central or offset back seal, whole range of reclosable features available perfect for your snack packaging. 

Liquid Spout


Liquid Spout Pouch became really popular several years ago for on-the-go products such as drink mixes, yogurts and the like. The cost savings over other liquid packaging such as jars and bottles is substantial, and the gusseted bottom allows it to stand up nicely so your product pops on store shelves.

Custom Sized Mylar Packaging

Here are some of the configurations for custom mylar pouches we recommend

Exact size Mylar Packaging means we start with a roll of one of our over 40 types of barrier film (including mylar) and you build a bag to the exact size, configuration, etc that you want. Just Call 949-336-1541

  • Any Size from 2″x2″
  • Stand Up Pouches
  • Tamper Evident
  • Bottom Loading
  • MOQ of 5,000 bags
  • Lead time as low as 2 weeks
  • No setup costs*

ASTM Child Resistant Custom Printed Mylar Packaging

We also offer ASTM Child Resistant Custom Printed Mylar Bags & Mylar Packaging conforming to ASTM D3475-15 and CFR Title 16, part 1700 for poison prevention. This means you can be both compliant with state regulations and have great high quality packaging. Both custom non-printed sizes and fully printed (front and back are possible).

  • Low Minimum orders of as few as 5,000 child proof bags
  • PMS pan-tone colors and digital CMYK printing options
  • Quick 3-4 week typical lead time
  • Made in the USA
  • FDA food contact approved

Not Ready for Custom Mylar Pouches? Check Out Our Mylar Bags In Stock + Ready to Ship

CareClear 2x3 - 100 Pack

CareClear 2×3 – 100 Pack

From $7.99

CareWhite 3.5×4.5 – 100 Pack

CareWhite 3.5×4.5 – 100 Pack

From $16.99

CareBlack Child Resistant 3.75×6×2 (1/8 oz) – 100 Pack

From $39.99

CareKraft 4×6×2.5 – 100 Pack

CareKraft 4×6×2.5 – 100 Pack

From $20.99

New to Custom Printed Packaging?

Check out our process below and then get an instant quote.
Step 1:
Material Selection
Step 2:
Sizing and Configuration
Step 3:
Master Art Proofs
Step 4:
Material Is Printed
Step 5:
The Bags Are Made!
Step 4: Material Is Printed

We offer Digital, Plate, and cylinder printing options for making your custom pouch packaging. So once the material rolls are cut, treated, they are then printed, and finally any lamination is applied (matte, gloss etc).

Step 1: Instant Online Quote

Every custom bag we print goes through a very specific set of steps, from choosing your bag size, material and configurations, to proofing, to final delivery. With more than 10 years experience, we will walk you through every step of the process to ensure your bag will fly off the shelf.

We make it easy for you to get an instant online estimate using our bag calculator. Choose how many bags you want, how soon you need them, what type of bag you want and what features you want. Get a free instant price quote today!

Or feel free to give us a call. We’re happy to help.

Step 2: Sizing and Configuration

Pick the exact right size custom printed pouches for your product. All custom printed pouches that we sell can be custom sized, with custom die-cut windows, or other unique configurations. Generally if it is possible with a flexible material then we can supply your custom printed pouches, not a problem.

Because printing occurs before the bag or pouch is made, (we print the roll stock), sizing and configuration is totally customizable to your specifications. You can customize the size of your package to exactly what you need.

Step 3: Master Art Proofs

You don’t have to bring press ready art. There are many technical considerations when printing barrier films, and we do all that work for you. We’ll take your original art files and set them up for printing to ensure you get the best quality printing, and develop digital art proofs that you can revise. We focus on providing custom printed pouches and barrier packaging that meets your budget.

Step 4: Material Is Printed

We offer Digital, Plate, and cylinder printing options for making your custom printed pouches. So once the material rolls are cut, treated, they are then printed, and finally any lamination is applied (matte, gloss etc).

Step 5: The Bags Are Made!

The printed material is then made into your bag.We offer a selection of finishing laminations, and varnishes for your custom printed pouches.

Care Design™

Make Your Product Fly Off The Shelf With Custom Printed Pouches

When it comes to custom printed product packaging - customers buy with their eyes first. Great packaging can mean the difference between someone trying your product, or bypassing yours for a competitor’s.

And nothing grabs their attention more than an attention-getting, custom printed pouch!

When you’re ready to design a custom printed bag, our experienced retail design consultants will help you create a look that will make your product SELL.


Great for bags with a high color count, many SKUs or, low quantities


Surface printing for compostable bags

Plate Printed

Lowest per-unit cost, great for many production grade projects

Why Choose CarePac

On Time. Every Time. Guaranteed.

Highest quality pouches for whatever your project requires

Low Minimum Orders

Absolute Best Customer Service. Talk to a real person, in the United States, who is an expert on choosing the ideal bag for your products.

Confidence Your Order Will be Done Right

5% Price Match Guarantee

Now You Really CAN Have The Highest Quality at the Best Price

We will match any competitor's price within 5%, guaranteed. That means you don’t have to settle for an inferior product just to save money.

You can have the BEST stand-up pouches on the market — along with our legendary customer service — for practically the same price!

Overwhelmed with all the options?


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