Flexible Barrier Packaging
How to Choose the Right Flexible Barrier Packaging?
If you’re unsure exactly what your product requires, the best thing to do is call us directly. The experts at CarePac are happy to help you choose the materials that would be perfect for your particular product.
Simply give us a call at 949-336-1541 and you can talk to a real person, not a voicemail or an overseas call center. However, if you want to research it yourself, check out our video and the detailed table below.

What Is Flexible Barrier Packaging?

The purpose of Flexible Barrier packaging is to maintain freshness, extend shelf life and prevent damages to the contents of the package, in a non-rigid form. It uses a combination of materials such as flexible plastics, aluminum, paper, and coating to keep oxygen, moisture and light out - while keeping the product inside fresh and damage-free. Oxygen and oxidation are major causes of damage to food’s appearance and freshness and deterioration.
At CarePac we specialize in using Flexible Barrier packaging to create custom stand-up pouches, spouted bags, lay flat bags and tubing.
Advantages of Flexible Barrier Packaging Over Other Forms of Barrier Packaging:
Light weight
Lower cost
Convenient portions
Comparable protection to most rigid containers
More easily customized to specific applications
Common Applications for Flexible Barrier Packaging are:
Coffee
Smell Proof Bags
Food Storage
Herbs
Cannabis
Cosmetics
Meat and Cheese
Pharmaceuticals
Candy
Tea
Cookies
Frozen Food
Custom + Stock Packaging Available
We have both stock and custom film sources, and relationships with multiple material vendors and specialized converters. Even if other packaging companies have said “It’s just not possible”, CarePac can make it happen!
Through our experience with specialized converters and creating multiple layers of barrier packaging for a variety of products, we have the experience and knowledge to bring you the best possible packaging for your product.
Types of Flexible Barrier Pouches
2 SealPouch

2 Side Seal Pouch configuration, the bottom of the bag folds over as one continuous piece of material. The fold-over bottom can be helpful for conforming the pouch to loose fill materials. Normally this is a non-resealable bag, but if you add a zipper, it is now resealable.
3 Seal Pouch

3 Side Seal Pouch configuration, you load your product in the same way that customers remove it, through the top. Additionally bags with zipper could be used without heat-sealing.
Stand Up Pouch

The most popular bag configuration is the Stand Up Pouch. These bags are outfitted with a bottom gusset, that when deployed, allows the pouch to “stand up” on a shelf in a store.
Die Cut Pouch

Die cut shaped pouches allow you the ultimate flexibility with your pouch design. from circles to shapes the die cut custom configuration allows amazing customization of your packaging.
Square Bottom Pouch

Before K-style or Doyen Stand Up Pouches, the only game around was Square Bottoms. Square Bottom Pouch are a older configuration of pouch, still popular with the coffee industry, and many others.
Fin-Seal Pouch

Fin-Seal pouches are commonly used for packaging samples. This type of pouch configuration is very simple and easy to fill. It is not typically used with features like zippers. It is a common flow wrapping configuration.
Stock and Custom Flexible Barrier Pouches

Stock
Pouches

Ready to ship today, in the most popular colors and sizes. Stand out from the crowd and help customers identify with your unique brand.

Custom Sized
Bags

Barrier bags built for your proposes, out of any number of a selection of flexible barrier packaging materials. Tell us what you want and we can make it happen!

Printed Barrier Packaging

Most of the Flexible barrier packaging you see is printed. Customer print their barrier packaging because packaging is marketing, and flexible barrier packaging can protect the contents while marketing it to your customer.
Important Considerations When Choosing the Right Flexible Barrier Packaging
Flexible Barrier Shelf Life
How long is your product going to be in the package? What’s the required shelf life? How important is freshness?
Consider two examples: Corn Chip vs. Dried Berries. Corn chips are usually, packaged in economical medium to low barrier materials because they are generally consumed quickly. Nobody expects chips to have an extensive shelf life and chips are a low margin retail item that must be economically packaged.
In comparison, dried berries are a more expensive product which require a longer shelf life. They are highly stable and are usually not consumed at one time.

Other Questions You Need to Consider
Where is this product sold?
Are there space constraints, or other retailer requirements?
How much product do you need in each barrier package?
Where is the product stored? Freezer, shelf, outdoors, indoors?
How is it transported? Is this package going to face pressure changes from air transport?
What is the temperature of your product at the time of filling?
What is your “fill philosophy” — do you want your pouch filled to the rim with product, or less filled?
Is your product single use or multi-use?
Do you want to view the product, or do you need a opaque package.
What is your production timeline?
How many pouches do you need quarterly? Yearly?
What is your barrier packaging budget?
Selecting the Right Flexible Barrier Packaging For Your Product
Snacks & Chips | ![]() | Chips, Wafers, Crackers, Popcorn, Snacks, Nuts, Seeds, TrailMix | CareClear-BB | Low cost points combined with adequate moisture and oxygen barriers while providing exceptional printability key for snack and chip packaging. |
Biscuits & | ![]() | Biscuits, Cookies, Chocolate Bars, Candy, Candy Sticks, Chewing Gum | CareClear-PP | High barrier materials will protect your product from moisture, oxygen, and UV exposure which will help extend shelf life and retain flavor. |
Spices, Flours, | ![]() | Spices, Flour, Salt, Sugar, Rice, Flour, Papad, Baking Mix | CareClear-PNP | Preventing spices and flours from going stale prematurely is a key goal when packaging these items. High seal strength and good impact strength, along with hot tack to seal through contamination. |
Oils & Pickles | ![]() | Cooking Oil, Pickles, Lubricant Industrial Oils | CareClear-PNP | Low leakage, high fill rates, and excellent sealing properties help to reduce cost, while reducing thickness to help with cost points. |
Cannabis & | ![]() | Cannabis, extracts, eddibles. | CareClear-XP | Child Resistance, regulatory compliance and art design along with barrier needs. Small retail quantities can benefit from different material selections than wholesale. |
Frozen Foods | ![]() | Vegetables, Seafoods, Meat, Block cheese | CareClear-PP | Various factors come into play.: Puncture resistance, conformity for vacuum packing, pasteurization needs, freezing temperatures, printing, or non-printing. |
Dog & Cat, | ![]() | Dog & Cat Foods, Bird Seed, livestock feed. | CareClear-PP | Product weight, and barrier requirements both play into material selection for dog and cat food. Bag configuration and feature selection will also be factors. |
Powdered | ![]() | Protein Drinks, Milk Powder, Supplementary Powders, Sugar, Salt | CareSilver-PVP | Good MVTR for aroma retention, Seal strength and stretch, encapsulated aluminum for optimum shelf-life. |
Misc. Dairy | ![]() | Baby Food, Yogurt, Shreaded Cheese & Butter | CareClear-PP | Style of pasteurization utilized, Moist verses liquid product FDA consideration. |
Agricultural | ![]() | Seeds and Fertilizers | CareClear-PNP | Puncture resistance, impact strength, high barrier, Chemical resistance, acid resistance. |
Chemicals | ![]() | Agro Chemicals, Detergent, Industrial Chemicals, Cement Wall Putty | CareClear-PNP | Seal strength, and chemical resistance, Hot Tack to seal through loading contamination, spout compatibility. |
Home & | ![]() | Incense Sticks, Cosmetics, Wet Wipes | CareSilver-PVP | Cost to barrier ratio. High speed fill, tubing, Outer-pack Printing quality and marketing. |
Industrial | ![]() | Nuts, Bolts, Plumbing fixtures, industrial consumables, tools, | CareClear-PP | Printing consideration, Tear XM and XDM, cost. |
Retort Food | ![]() | Microwave Meals, Curries, Gravies, Sweet Corn | CareClear-PNC | Suitable for sterilization up to 135 degrees C, Shelf life up to 2 years, puncture resistance. Low Conformity. |
Tea & Coffee | ![]() | Tea, Instant Coffee, Coffee Beans | CareSilver-PVP CareSilver-MVP CareKraft-MKVP | Suitable for sterilization up to 135 degrees C, Shelf life up to 2 years, puncture resistance. Low Conformity. "Degassing valve, and configuration of the pouch, Zipper style and shelf-life concerns." |
Hot Fill | ![]() | Juice, Ketchup, Mayonaisse, Liquid Spices | CareClear-PR | Suitable for hot fill products up to 100 degrees C fill temperature. High moisture barrier properties |
Forming and | ![]() | Meat, Cheese, Sausages, Seafoods, etc. | CareVac-NP CareClear-PEASY | Modified Atmosphere Packaging resistance to hot and cold temperatures, Resistant to oil and fats, High oxygen barrier properties, Excellent aroma retention power, Pasteurization*, Easypeal available. Excellent sealing and conformity for commercial chamber vacuuming. |
Vacuume Packing | ![]() | Meat, Cheese, Seafood, Dry Fruits | CareClear-PP | Modified Atmosphere Packaging resistance to hot and cold temperatures, Resistant to oil and fats, High oxygen barrier properties, Excellent aroma retention power, Pasteurization*, Easypeal available. Excellent sealing and conformity for commercial chamber vacuuming. |
Laser Scoring | ![]() | Various applications from Dried products, Straw piercing etc | Most Materials | Easy to tear |
Printed | ![]() | Cans or bottles packing in bulk | CareClear-PP | Shrinkable with Heat, High Strength and High Impact |
Easy Pill Lid | ![]() | Yogurt, and dairy | CareClear-PEASY | Good Seal Strength, Easy Opening |
Spout Pouches | ![]() | Baby Food, Gels, refills | CareClear-PNP CareSilver-PVP | Reclosbable spouts |
CareClear Flexible Barrier Material

CareClear — Pet/PA/PE/PVDC Barrier Material
Clear barrier films formulated with PET, PE, CPP, and BOPP are a keystone of barrier packaging. Clear base barriers are both affordable and provide quality protection against moisture + oxygen.
The addition of barrier coatings like EVOH, PVDC, and ALOX can enhance the barrier of the base material. Our CareClear formulas are made from an amazing clear barrier film formulas which have great weight and cost to barrier ratios. CareClear-P for example, is made from a lamination of BoPet and LLDPE to exhibit technical characteristics essential to an excellent food-grade packaging.
Common Packaging Applications
Snacks & Chips
Cookies, Candy
Dried Goods
Spices Salt, Sugar
Dried Goods
Flour
Pet Food
Bird Seed
Pastes
Fertilizer
Uht Milk
Cereals
Yogurt
Wet Wipes
Hot Fills
Cosmetics
Gift Bags
Liquids And Pastes
Nuts
Baking Mixes
Cheese
Agricultural Chemicals
Detergents
Tea
Juice
Compatible CareClear Configurations
Many Compatible Configurations + Great Barriers
2-Seal Pouch
3 Side Seal Pouch
Tamper Evident Pouch
Stand Up Pouch
Fin-Seal Pouch
Non-Printed Custom
Square Bottom Pouch
Quad Seal Pouch
Tubing
Roll Stock
Printed RollStocks FFS
Spout Pouches
Durability

CareClear is a flexible, strong and durable barrier film, due to the use of BoPET, and high nylon content. It provides a potent barrier in comparison to its weight and price, making it suitable for many applications.
See-Thru

Despite having two layers of different polymers, CareClear is crystal clear due to polymeric properties of both Mylar and LLDPE, to quickly discern the contents without having to expose the package up while exuding a presentable and aesthetic packaging.
Heat Sealing

CareClear has outstanding heat sealability due to a laminated LLDPE interior, Also, the BoPET exterior allows an excellent UV resistance and decent retention of the packaging’s physical properties over a wide temperature range.



CareClear Certifications
FDA 21 CFR 73
CFR Condition B
RoHS
SR 817-023-021
EU 10/2011
REACH
CA Toxins in Packaging / Prop 65
BPA/TSE/BSE
Consortia SLT
Kosher
CONIG
CareClear Polyester Base PET/PEs Material Series
An economic and quality film for transparent and print film application for food, machine parts, and other flexible packaging applications. Has good MVTR and OTR rates.
Our CareClear PET/PE and KPET/PE line also has good strength to weight ratios, ideal for reducing transportation costs.
Printable
FDA Approved
BPA & Phthalate Free
Outstanding dimensional stability
High Clarity
Insects, fungi, mold, and mildew resistant
High Barrier Options Available
Kosher
Great for bags with view windows
Good flatness and coefficient of friction for machine loading
Heat Sealable + Tear Resistant
Common CareClear Polyester Laminations
CareClear can be laminated different ways depending on the requirements of what is being packaging. We can help you navigate the decision regarding which lamination is best from a basic PET/PE, or KPET/PE lamination, to enhanced laminations with EVOH, or PVDC coatings.
With so many options we have a lamination for most demanding applicationsfrom retort pouches, to a wide array of shelf stable application from FDA food, to industrial packaging. Printed or un-printed the CareClear material family of PET/PE base films is a great solution. Our base CareClear-P PET/PE materials are also an amazingly economical choice.
Name | Base Formulation | Available Thickness | Description |
---|---|---|---|
CareClear-PP | PET/LLDPE | 1.5 mil - 6.0 mil | Economic & Versatile clear barrier |
CareClear-XP | KPET/PE | 2.5mil - 6.0 mil | PVDC coating provides enhanced barrier |
CareClear-PNC | PET/NY/CPP | 2.5 mil - 4.0 mil | Higher heat resistance, extra clear. |
CareClear-PXAOP | PET/Alox/PE | 3.0 mil - 6.0 mil | Aluminum Oxide Barrier |
CareClear-PNEP | PET/NYLON/EVOH/PE | 3.0 mil - 6.0 mil | EVOH Coated with enhanced tear resistance. |
CareClear-MP | MOPP/PE | 3.0 mil - 6.0 mil | Matte Lamination |
CareClear-PNP | PET/BOPA/PE | 3.0 mil - 6.0 mil | Enhanced tear resistance and strength |
CareClear-PNC | PET/NYLON/CPP | 3.0 mil - 6.0 mil | CPP sealing layer for contamination burn out. |
CareClear-XNP | KPET/NYLON/CPP | 3.0 mil - 6.0 mil | High heat, higher barrier |
CareClear-MNP | MOPP/Nylon/LLDPE | 3.0 mil - 6.0 mil | Matte Laminated with Enhanced Strength and Barrier |
CareClear-PEASY | PET/EASYPEAL-PE | 3.0 mil - 6.0 mil | Clear EasyPeal Film |
CareClear-PR | PET/HBPET/CPP | 3.0 mil - 6.0 mil | Retort Film for up to 100C |
CareClear-BB | BOPP/BOPP | 1.5 - 3.0 mil | Low barrier Bopp film |
CareClear-PMc | PET/MCPP | 3.0 mil - 6.0 mil | Metalized CPP |
CareClear-BB Biaxially Oriented Polypropylene Material

CareClear-BB is a economical and Biax Poly based thermoplastic polymer lamination. The process of biaxially laminating the base film creates a near crystal clear base.
CareClear-BB based barrier materials are a very economical packaging solution, still providing good conformity and resistance to flex fatigue.CareClear-BB is a good choice were moisture resistance, and optical clarity are desired.
High speed loading, and flow packing
Low to medium barrier
Fin-seal, 3-seal, and Flow-wrapping configurations are common.
Common CareClear-B Polyester Laminations
Name | Base Formulation | Available Thickness | Notes / Applications |
---|---|---|---|
CareClear-BB | BOPP/BOPP | 1.0 mil to 3.0 mil | Low cost (snack packaging) |
CareClear-BC | BOPP/CPP | 1.0 mil to 3.0 mil | Enhanced barrier, and higher seal temp |
CareClear-BX | BOPP/EVOH/CPP | 1.0 mil to 5.0 mil | Barrier coated BOPP |
Cell | Cell | Cell | Cell |
Cell | Cell | Cell | Cell |
CareClear Stock Pouches

CareClear 4×6×2.5
100 Pack
From $20.99

CareClear 5×8.5×3
100 Pack
From $25.99

CareClear 6×9.5×3.5
100 Pack
From $27.99

CareClear 7.5×11.5×3.5
100 Pack
From $35.99
CareSilver Flexible Barrier Material

Metalized PET Pouches – MET/PET, VMPET, or MPET
CareSilver is our line of Vapor Metalized polyethylene terephthalate (PET) films also known as MET/PET or VMPET. Metalized PET is an economical and effect pouch solution! CareSilver is a versatile workhorse of a material and is fully ready for any industrial or FDA application as it’s free of toxins – BPA, TSE and sulfur, and Phthalates.
CareSilver comes in several lamination structures, the most common are between 2 and 4 layers. CareSilver is also available in thicknesses from 2 mil to 7 mil.
They are polymeric material made by the coating of metallic thin layers on polymer films. The coating gives a reflective surface and a glowy look to the material while enhancing the barrier properties of the base polymer film extrusion. The popular metal used for coating is Aluminum. However, some other metals that can also be used for this purpose such as Chromium and Nickel.
CareSilver Application Examples
CareSilver metalized film is used heavily for FDA applications like shelf stable foods, but it is also used for decorative and industrial applications. It is a key component for making decorative materials because it gives shiny and eye-catching appearance to the look of products, which makes it be perfect for graphic arts and labels.
In addition, it is a customizable structure that can be modified to fit application specifications.
CareSilver metalized film(s) are also used in various industrial applications from fertilizers, to detergents and industrial packaging.
Snacks & Chips
Cookies, Candy
Dried Goods
Spices Salt, Sugar
Dried Goods
Flour
Pet Food
Bird Seed
Cannabis
Hops
Pastes
Cereals
Milk Powder Protein
Powder
Yogurt
Tea & Coffee
Cosmetics
Wet Wipes
Gift Bags
Metalized Certifications
It has undergone a comprehensive quality assurance to conform to government regulations including compliance with FDA, CA Toxins in Packaging, R.E.A.C.H. and RoHS, Kosher and more.
Metalized CareSilver — A Great Choice
Foods and drugs must be adequately preserved and protected from oxidation and water to enable them function properly in the body. Metalized PET film reduces the permeability of water and oxygen due to the metallic coating on it. It gives the needed strength, compatibility and stability to protect products. It also has an emissivity that is as low as 0.05, thereby guarding products from thermal degradation. The controlled permeation enables foods and drugs to maintain their qualities.
Excellent Reflectivity + Embossing

CareSilver has excellent performance and high reflectivity. Comparable to an aluminum foil packaging, CareSilver is less costly, compatible with more loading machines, and is a excellent option without sacrificing durability and quality.
Heat Sealing

The laminated LLDPE makes these pouches quick and easy to heat seal. The metallized film exterior retains its ability to be heat sealed even when reformed as a composite laminate. The opaque finish protects contents from light and UV oxidation.
Low Electrostatic Charge

Charges that are meant to generate on metal surfaces are reflected. This will, in turn, reduce the development of electrostatic charges and thermal effect on the surface.
High Tensile
Strength

The surface quality also determines the tensile strength of a material, especially metal foils.
Water
Resistant

The Glossy surface is generally known to be good water repellent. As such, Metalized PET film can resist the penetration of water.



CareSilver Metalized Barrier
Our CareSilver film is metalized Mylar at its best. Metalized PET with an FDS LLDPE interior liner. It is opaque silver and provides an excellent barrier with a classic feel. Key features of our CareSilver Metalized PETs include excellent gloss, good handling properties and good barrier properties.
Metalized PET film generally has an optical density that is within the range of 1.4 to 3.0, metal/film bond of 100 – 150 gm/25mm for plain side and 130 – 180gm/25mm for corona side. The addition of Matte lamination and varnishes, along with UV spot varnish, or soft-touch coatings can make any printed design come to life.
Name | Formulation | Notes |
---|---|---|
CareSilver-PVP | PET/VMPET/PE | Versatile Barrier |
CareSilver-PVNP | PET/VMPET/NYLON/PE | Enhanced tear resistance and MVTR |
CareSilver-PVC | PET/VMPET/CPP | Higher Seal Temperature |
CareSilver-XVNP | KPET/VMPET/Nylon/PE | Enhanced OTR, MVTR, and Tear Resistance |
CareSilver-MVP | MOPP/VMPET/PE | Matte Laminated metalized barrier |
CareSilver-XVP | KPET/VMPET/PE | Enhanced barrier for extending shelf life. |
CareSilver-PM | PET/MCPP | Metalized CPP |
CareSilver Stock Pouches

CareSilver 12×19.5×4
100 Pack
From $99.99

CareSilver 4×6×2.5
100 Pack
From $24.99

CareSilver 5×8.5×3
100 Pack
From $34.99

CareSilver 6×9.5×3.5
100 Pack
From $38.99
CareFoil - High Barrier Flexible

CareFoil – Foil Pouch Barrier Materials
CareFoil is our line of flexible foil barrier packaging materials. It can be used to make both printed and un-printed foil pouches in any size or configuration. We offer several variations of CareFoil to meet the needs of different applications. Aluminum foil pouches provides an incredible barrier to both Oxygen and water. our CareFoil material is a Mylar foil pouch material that gives you the barrier of Aluminum with the added strength of Mylar.
Common Packaging Applications
Nuts
Popcorn
Extruded Snacks
Spices Salt, Sugar
Dried Goods
Flour
Pet Food
Bird Seed
Cannabis
Hops
Livestock Products
Supplements
Milk Powder
Protein Powder
Yogurt
Cosmetics
Tea & Coffee
Military Packaging
Liquids
Compatible CareFoil Configuration
2-Seal Pouch
3 Side Seal Pouch
Tamper Evident Pouch
Stand Up Pouch
Fin-Seal Pouch
Non-Printed Custom
Square Bottom Pouch
Quad Seal Pouch
Tubing
Roll Stock
Printed RollStocks FFS
Die Cut Pouches
CareFoil Certifications
FDA 21 CFR 73
CFR Condition B
RoHS
SR 817-023-021
EU 10/2011
REACH
CA Toxins in Packaging / Prop 65
BPA/TSE/BSE
Consortia SLT
Kosher
CONIG
CareFoil Material Codes
Material Code | Name | Description |
---|---|---|
#4001 | CareFoil-PAP | PET/Foil/LLDPE |
#4002 | CareFoil-XAP | KPET/Foil/LLDPE |
#4003 | CareFoil-PANP | PET/AL/PA/PE |
#4004 | CareFoil-MAP | MOPP/AL/PE |
#4005 | CareFoil-PAR | PET/AL/RCPP |
#4006 | CareFoil-PAC | PET/AL/CPP |
#4007 | CareFoil-PANR | PET/AL/Nylon/RCPP |
#4008 | CareFoil-Ultra | Nylon/PE/AL/PE/GSeal |
CareKraft - Flexible Barrier Material

CareKraft Barrier Materials
Our 3000 series of CareKraft barrier materials provide a high barrier solution in a CareKraft paper exterior look. We offer several material options to meet different needs. From our uncoated CareKraft with encapsulated foil to our high strength nylon reinforced CareKraft with double lamination coatings. Now you can get a high barrier CareKraft pouch that is FDA approved with a natural look!
Common Packaging Applications
Nuts
Popcorn
Extruded Snacks
Spices Salt, Sugar
Dried Goods
Flour
Pet Food
Bird Seed
Cannabis
Supplements
Milk Powder
Protein Powder
Tea & Coffee
And More…
Compatible CareKraft Configuration
2-Seal Pouch
3 Side Seal Pouch
Tamper Evident Pouch
Stand Up Pouch
Non-Printed Custom
Square Bottom Pouch
Tubing
Roll Stock
CareKraft Certifications
FDA 21 CFR 73
EN1342
ASTM D6400
7H0037
U.S.FCN No 1574
EU10/2011
CA Toxins in Packaging / Prop 65
BPA/TSE/BSE
Consortia SLT
Kosher
CONIG
CareKraft Barrier Film Selections
Material Code | Name | Description |
---|---|---|
#3001 | CareKraft-KVP | PAPER/VMPET/PE 5mil minimum |
#3002 | CareKraft-MKVP | MOPP/PAPER/VMPET/PE |
#3003 | CareKraft-MKP | MOPP/PAPER/PE |
#3004 | CareKraft-MKVNP | MOPP/CareKraft/VMPET/Nylon/LLDPE |
#3005 | CareKraft-MKAP | MOPP/PAPER/Foil/PE |
#3006 | CareKraft-MKANP | MOPP/PAPER/Foil/Nylon/PE |
#3007 | CareKraft-MKNP | MOPP/PAPER/Nylon/PE |




CareKraft CareKraft Stock Pouches

CareKraft
10 Pack
From $10.00

CareKraft 3.5×4.5
100 Pack
From $19.95

CareKraft 4×6×2.5
100 Pack
From $20.99

CareKraft 5×8.5×3
100 Pack
From $25.99
Types of Flexible Barrier Material

Custom Mylar Bags & Printed Mylar Packaging
Custom Printed Mylar Bags & Mylar Packaging are among our best-selling items. If you are looking for non-printed mylar bags in stock, we offer6+ standard bag sizes in eight color options.
Mylar Packaging has revolutionized the way food and other items are packaged, stored, and sold. They protect against heat, light, moisture, oxygen, and rodents. The special foil laminates work great on a diverse lineup of products, from dehydrated fruit and granola to coffee and tea. Our Custom Printed Mylar Bags & Mylar Packaging are a great choice for so many applications.
Even better, both our Custom Printed Mylar Bags & Mylar Packaging use FDA and USDA-compliant liner material for safe food contact.
Common Packaging Applications
Nuts
Popcorn
Extruded Snacks
Spices Salt, Sugar
Dried Goods
Flour
Pet Food
Bird Seed
Cannabis
Supplements
Milk Powder
Protein Powder
Tea & Coffee
And More…
Compatible Mylar Configurations
2-Seal Pouch
3 Side Seal Pouch
Tamper Evident Pouch
Stand Up Pouch
Non-Printed Custom
Square Bottom Pouch
Tubing
Roll Stock
Custom Printed Mylar Bags
Custom Printed Mylar Bags & Mylar Packaging is the ultimate advertising and packaging solution. Make sure your brand stands out from the competition with custom printed mylar bags. Plus, Custom Printed Mylar Bags save you time over using printed labels. We offer only the highest quality printing so your bag is retail ready. With lead times as low as 4 weeks, and low minimum order quantities, printing can take your project to the next level.
Ordering custom printed mylar bags through CarePac is easy and affordable. When you choose custom printed mylar bags you can choose between hundreds of available configuration and size combinations. We offer a wide range of features, including resealable zippers, and tear notches. Almost all our stock Mylar Packaging is proudly made in the USA. When other companies tell you it can’t be done, contact us to find out how we can turn your design specifications into reality. Almost anything you can dream up can be made a realty. We provide full in-house technical art setup!
Why Choose Custom Printed Mylar Bags
Save time, stop labeling
Improve your marketing
Low Setup Costs
CMYK and Spot Color printing
Matte and Gloss Lamination, Die cut windows, and more
Customize the Size at the same time you print
Ensure compliance with government packaging regulations
Exact Size Mylar Packaging
Don’t see the Mylar Packaging you need? No worries! We can customize the size of your Mylar Packaging so it fits your product perfectly. Exact size Mylar Packaging means we start with a roll of one of our over 40 types of barrier film (including mylar) and you build a bag to the exact size, configuration, etc that you want.
Just Call 949-336-1541
And you can add your own designs and artwork, too. All our stock Mylar bags are offered in stand up pouch style, meaning they stand up on their own, but they can even be ordered in other styles and configurations, or without hang holes, or tear notches giving you the option of designing your pouch to meet the exact needs of your application or display environment.
ASTM Child Resistant
Custom Printed Mylar Packaging

We also offer ASTM Child Resistant Custom Printed Mylar Bags & Mylar Packaging conforming to ASTM D3475-15 and CFR Title 16, part 1700 for poison prevention. This means you can be both compliant with state regulations and have great high quality packaging. Both custom non-printed sizes and fully printed (front and back are possible).
Low Minimum orders of as few as 5,000 child proof bags
PMS pan-tone colors and digital CMYK printing options
Quick 3-4 week typical lead time
Made in the USA
FDA food contact approved
Mylar Certifications
FDA 21 CFR 73
EN1342
ASTM D6400
7H0037
U.S.FCN No 1574
EU10/2011
CA Toxins in Packaging / Prop 65
BPA/TSE/BSE
Consortia SLT
Kosher
CONIG
Mylar Barrier Film Selections
Material Code | Name | Description |
---|---|---|
#3001 | Natural CareKraft Barrier | CareKraft/FOIL/LLDPE 5mil |
#3002 | CareKraft-HD | CareKraft/FOIL/LLDPE 7mil |
#3003 | CareKraft-R | PET/CareKraft/FOIL/LLDPE |
#3004 | CareKraft-RO | MOPP/CareKraft/FOIL/LLDPE |
#3005 | White CareKraft Foil | White CareKraft/FOIL/LLDPE |
#3006 | CareKraft-RVM | MOPP/CareKraft/VMPET/PE |
#3007 | CareKraft-RP | PET/PE/CareKraft/PE |
#3008 | CareKraft-N | PET/CareKraft/NY/LLDPE |
Mylar Stock Pouches

CareWhite 4×6×2.5
100 Pack
From $24.99

CareWhite 5×8.5×3
100 Pack
From $29.99

CareWhite 6×9.5×3.5
100 Pack
From $38.99

CareWhite 7.5×11.5×3.5
100 Pack
From $43.99