5% Price Match Guarantee!

Custom Sized Pouches

Your Product Will Fly Off the Shelf With Custom Sized Packaging

We Make It Easy to Get the Right Size For Your Custom Sized Bag

Have you been searching for bags in a specific size, but can’t seem to find the dimensions you need anywhere?

Even with all the standard sizes and shapes available for Mylar bags, sometimes you need something custom made for a specific product. You’re in luck!

Our custom Mylar bag minimums start at a very low 1000, and you can even use your own artwork and designs. Whether you need food grade custom pouches or tamper-evident packaging, we’ve got you covered. We even offer smell-proof, child-resistant Mylar bags that are perfect for use by the cannabis industry.

Unlimited Custom Package Sizing + Configurations

Proper sizing is probably the reason you investigated custom sized pouches in the first place. Any size is possible down to .125″ increments. We also work with multiple bag configurations. Many people don’t even know what their options are, that’s what we are here for.

Any size from 1″x1″ on up.

No Matter What You’re Selling We Have a Bag for You…

Our Custom Stand-Up Pouches and Lay Flat Bags Protect Your Product From Moisture, Oxygen Contamination or Decay
Stand Up Pouch Animated GIF

Stand Up Pouch

2-Seal Custom Printed Pouch Animated GIF

2-Seal Pouch

3-Seal Bottom Loading Pouch Animated GIF

3-Seal Pouch

Tamper Evident Pouch

Square Bottom Pouch

Spout Pouch

Shaped Pouch

Fin Seal Pouch Animated GIF

Fin Seal Pouch

Barrier Tubing

What Material Is Right For Your Project?

We work with over 40 barrier material options for your custom sized pouches. Depending on what you need to accomplish with your pouch. We can balance different aesthetic and performance characteristics to ensure you’re getting the right material.  With such a variety of barrier materials to select from we can meet different price points and requirements.

Barrier Rating

Strength and Thickness

Compliance (FDA, EU, REACH)


Solvent Resistance

Physical Appearance

Available Features

Standard Zippers

Dual Flange Zippers

ASTM Zippers

INNO-LOK Zippers

Square or Rounded Corners


Tear Notches

OSHA Hang-Holes

Die Cut Windows

+ Tons More

Care Design™

Your Products Will Fly Off The Shelf With Stand Up Pouches by CarePac

It doesn’t matter if it’s candy, coffee, or dog treats - customers buy with their eyes first.

Great stand up pouch packaging can mean the difference in someone trying your products, or bypassing yours for a competitor’s.

And nothing grabs their attention more than an attention-getting, stand up pouch with your artwork and logo!

When you’re ready to design a stand up pouch bag, our experienced retail design consultants will help you create a look that will make your products SELL.


Great for bags with a high color count, many SKUs or low quantities


Surface printing for compostable pouch bags

Plate Printed

Lowest per-unit cost, great for many production grade projects

Custom Sized Pouches Add Even More Value To Your Package

Save Money

Packaging your sensitive product in a flexible bag reduces costs over more expensive options.

Full Color Printing

Print any logos graphics, and nutritional information on your cosmetics packaging.

Custom Sized

Customize the size of your bag our pouch to exactly the right size you need.



Products packaged in flexible barrier materials keep fresh much longer than traditional packaging, extending shelf life!

Sell More


Customers enjoy the benefits of re-closable zippers + the safety required to keep children from opening the bag.

Low Minimum Order Quantities

Print and customize as few as 1,000 bags (5,000 bags on some configurations and sizes)

Custom Sized Pouches FAQs

Whether you are new to custom printed packaging or a seasoned pro you may have a few questions about our products and process.

Q: What is the smallest size pouch you can make for me? 

1"x1" is the smallest size pouch we can make. This type of small custom sized pouch could be used for cosmetics samples and other purposes like a pouch for pills. 

Q: How much does it cost for custom sized pouches? 

Unlike many of our competitors we offer custom sizing on all of our custom orders. Every custom printed bag we make can be custom sized to whatever specifications you desire. 

Q: What's your lead times on custom sized pouches? 

Unprinted can be as low as 2 weeks, printed as short as as 3 weeks. 

Q: Can I really pick any size I want? 

Yes, we have a near unlimited number of sizes and you can pick from many of the most common and popular bag configurations. 

Q: What is the minimum order quantity for custom sized bags?

The minimum order quantity for custom sized bags is 1000 bags. 

The Custom Bag Printed Process

Whether This Is Your First Bag or Your Millionth, Our Expert Care Team Is Here to Help You
Step 1:
Get an Instant Online Quote
Step 2:
Select Your Size + Configuration
Step 3:
Approve Your Proofs
Step 4:
We Print Your Materials
Step 5:
Enjoy Your New Bags!
Step 5: The Bags Are Made!

The printed material is then made into your bag.We offer a selection of finishing laminations, and varnishes for your custom sized pouches.

Step 1: Instant Online Quote

Every custom bag we print goes through a very specific set of steps, from choosing your bag size, material and configurations, to proofing, to final delivery. With more than 10 years experience, we will walk you through every step of the process to ensure your bag will fly off the shelf.

We make it easy for you to get an instant online estimate using our bag calculator. Choose how many bags you want, how soon you need them, what type of bag you want and what features you want. Get a free instant price quote today!

Or feel free to give us a call. We’re happy to help.

Step 2: Sizing and Configuration

Pick the exact right size custom printed pouches for your product. All custom printed pouches that we sell can be custom sized, with custom die-cut windows, or other unique configurations. Generally if it is possible with a flexible material then we can supply your custom printed pouches, not a problem.

Because printing occurs before the bag or pouch is made, (we print the roll stock), sizing and configuration is totally customizable to your specifications. You can customize the size of your package to exactly what you need.

Step 3: Master Art Proofs

You don’t have to bring press ready art. There are many technical considerations when printing barrier films, and we do all that work for you. We’ll take your original art files and set them up for printing to ensure you get the best quality printing, and develop digital art proofs that you can revise. We focus on providing custom printed pouches and barrier packaging that meets your budget.

Step 4: Material Is Printed

We offer Digital, Plate, and cylinder printing options for making your custom printed pouches. So once the material rolls are cut, treated, they are then printed, and finally any lamination is applied (matte, gloss etc).

Step 5: The Bags Are Made!

The printed material is then made into your bag.We offer a selection of finishing laminations, and varnishes for your custom printed pouches.

Why Choose CarePac

On Time. Every Time. Guaranteed.

Highest quality pouches for whatever your project requires

Low Minimum Orders

Absolute Best Customer Service. Talk to a real person, in the United States, who is an expert on choosing the ideal bag for your products.

Confidence Your Order Will be Done Right

5% Price Match Guarantee

Now You Really CAN Have The Highest Quality at the Best Price

We will match any competitor's price within 5%, guaranteed. That means you don’t have to settle for an inferior product just to save money.

You can have the BEST stand-up pouches on the market — along with our legendary customer service — for practically the same price!

Overwhelmed with all the options?


Welcome to Our New Site!

We hope you like the updated look and feel. Be sure to check out our new instant online calculator too